Metal copybook products electroforming factory integrity-Metal signage manufacturer

by:ShunDing     2020-07-06
Metal copybook products electroforming factory integrity

In addition to the use of stainless steel to make the badge, you have to use other materials, other materials are to be electroplated, the commonly used plating is generally nickel plating, it is also the white steel color that we often say. This color is almost the same as the stainless steel color, so the customer mistakenly believes that it is a stainless steel badge. It belongs to labor-intensive production. The cost of processing can be relatively low. Solid forming processing classification spinning: A very common processing method for producing circular symmetrical parts, such as dishes, cups and cones. During processing, push the high-speed rotating metal plate closer to the model on the same rotating and fixed lathe to obtain the preset shape. This process is suitable for batch production.

metal copybook products electroforming factory integrity, stainless steel material characteristics: the production of stainless steel signs; Stainless steel signs are generally made of 201, 202 and 304 stainless steel, and the manufacturing process is corrosive (Also known as 'etching '), Engraving, laser, silk screen, etc. Under the conditions of exquisite modern surface style and extremely high precision requirements, etching process is often used in the manufacture of stainless steel signs, the etched surface has the characteristics of concave-convex stereoscopic impression, smooth surface and high precision. Stable chemical reaction structure; Stainless steel has the characteristics of high temperature resistance, acid and alkali resistance, corrosion resistance and oxidation resistance.

aluminum plate is cheaper than stainless steel plate, and because the manufacturing process of aluminum plate is relatively simple and fast, there is no complicated manufacturing process of stainless steel signs, so the manufacturing cost is also low. Metal signs are signs that can be seen everywhere in our daily life and can be found in many products or places; For example: mobile phones, computers, electronic digital products, household appliances, gift box packaging, bags, leather goods, cards, indication signs, etc. Commodity decoration: for example, the sign decoration of electronic products, household appliances, luggage, gift boxes and other commodities highlights the cultural concept given by the Enterprise to the commodities and a quality hint given to customers, let people think of the company and the products produced by the company as soon as they see the trademark.

The manufacturing process of nickel sheet thin target is to use the cathode deposition phenomenon in the electrochemical process to carry out molding processing, I . e. the conductive original mold is used as the cathode, using Electroformed Metal as anode and metal salt solution of electroforming material as electroforming solution, under the action of direct current, the metal plate at anode will gradually dissolve into metal ions, it is continuously added to the electroforming solution to keep the concentration of the electroforming solution balanced.

metal copybook products electroforming factory integrity, high wear-resistant micro-deformation cold deformation die steel is represented by Cr12Mov type, which is widely used in high performance cold deformation die steel. Cr12Mov is an improved Cr12 steel. The carbon content is too high, resulting in serious uneven large bulk carbides. Cr12Mov steel is characterized by high wear resistance and hardenability. It is a micro-deformation cold blanking die. The main material of cold heading die is still widely used in general factories. The modified material has high hardness and high wear resistance, high hardenability, especially small deformation after heat treatment, good filing performance during pliers processing, is still widely used in blanking forming dies, drawing dies and other dies.

technological process of making nickel sheet label II. Cleaning steel plate and steel plate is the carrier when making nickel label. Steel plate can be recycled, and one plate can be repeatedly electroplated 2000 times, each reuse must be cleaned and polished. Operation Guidance: The operator turns on the switch of the grinding machine and holds the stainless steel plate with both hands to make it close to the nylon wheel; Move left and right up and down, polish the stainless steel to make it bright and flat, and visually check the surface for nickel spots, letter marks and scraping. Polished stainless steel is placed in clear water to avoid oxidation of stainless steel plates.

The soaking time should not exceed 1 minute, and it is easy to drop ink if the time is too long; Gently wipe the developing surface with sponge until it is formed; Rinse the surface with clear water, visually check the surface for any miscellaneous spots, scraping and ink dropping. If the development is not sufficient, heavy work is required, and other poor development is directly scrapped. Nickel Plate Production Process 8, nickel plating 1. The operator puts the developed stainless steel plate into the electroforming tank for electroforming; The electroforming time of nickel is 180 30 minutes and the voltage is 2. 75 ± 0. 75 V, current 135 ± 35A (Depending on the number of stainless steel placed), Electroforming groove weight: 22. 5 ± 2. 5, the temperature in the tank is 55 5℃, PH = 4. 4 ± 0. 6.

clear water after OK, and wait for full inspection after drying. The pickup operator removes the excess waste from the electroformed stainless steel surface, puts the steel plate in the material rack, and dips the material rack into the deinking tank. The temperature in the tank is kept at 45 ℃ ~ 60 ℃, soaking time 10 ~ 15 minutes. After OK, take it out and rinse the ink on the surface of the steel plate with clear water.


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